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A novel approach to minimizing material loss for computer numerical control flank-regrinding of wornend mills

《机械工程前沿(英文)》 2023年 第18卷 第3期 doi: 10.1007/s11465-023-0757-z

摘要: Flanks of end mills are prone to wear in a long machining process. Regrinding is widely used in workshops to restore the flank to an original-like state. However, the traditional method involves material waste by trial and error and dramatically decreases the potential regrinding. Moreover, over-cut would happen to the flutes of worn cutters in the regrinding processes because of improper wheel path. This study presented a new approach to planning the wheel path for regrinding worn end mills to minimize material loss and recover the over-cut. In planning, a scaling method was developed to determine the maximum size of the new cutter according to the similarity of cutter shapes before and after regrinding. Then, the wheel path is first generated by envelope theory to regrind the worn area with a four-axis computer numerical control grinder according to the new size of cutters. Moreover, a second regrinding strategy is applied to recover the flute shape over-cut in the first grinding. Finally, the proposed method is verified by an experiment. Results showed that the proposed approach could save 25% of cutter material compared with the traditional method and ensure at least three regrinding times. This work effectively provides a general regrinding solution for the worn flank with maximum material-saving and regrinding period.

关键词: flank-regrinding     worn end mill     wheel position and orientation     material loss     over-cut    

Adsorption of phosphate on magnetite-enriched particles (MEP) separated from the mill scale

Muhammad Kashif Shahid, Yunjung Kim, Young-Gyun Choi

《环境科学与工程前沿(英文)》 2019年 第13卷 第5期 doi: 10.1007/s11783-019-1151-2

摘要: MEP were separated from mill scale at low magnetic intensity i.e., 300 to 500 gauss. The phosphate adsorption capacity of MEP was determined 6.41 mg/g. MEP packed-bed columns were successfully regenerated with alkaline solution. Phosphate is a major pollutant in water, causing serious environmental and health consequences. In present study, the phosphate adsorption on novel magnetite-enriched particles (MEP) was comprehensively investigated. A new method and device were introduced for the separation of MEP from the mill scale at low magnetic intensity. Particles were characterized with different techniques such as XRD, XRF, SEM and EDS. The XRD and XRF analysis of MEP identified the dominant existence of crystalline magnetite. Furthermore, the morphological analysis of MEP confirmed the agglomerate porous morphology of magnetite. Oxygen and iron, the main constituents of magnetite were acknowledged during the elemental analysis using EDS. The phosphate adsorption on MEP is well explained using various isotherm and kinetic models, exhibiting the monolayer adsorption of phosphate on the surface of MEP. The maximum adsorption capacity was determined 6.41 mg/g. Based on particle size (45–75 and 75–150 µm) and empty bed contact time (1 and 2 h), four columns were operated for 54 days. MEP were appeared successful to remove all phosphate concentration from the column influent having 2 mg/L concentration. The operated column reactors were successfully regenerated with alkaline solution. The results indicated potential for practical application of the MEP for phosphate removal.

关键词: Adsorption     Magnetite     Mill-scale     Phosphate     Wastewater treatment    

Optimization of thermophilic anaerobic-aerobic treatment system for Palm Oil Mill Effluent (POME)

Yijing CHAN,Meifong CHONG,Chunglim LAW

《环境科学与工程前沿(英文)》 2015年 第9卷 第2期   页码 334-351 doi: 10.1007/s11783-014-0626-4

摘要: Optimization of an integrated anaerobic-aerobic bioreactor (IAAB) treatment system for the reduction of organic matter (Chemical Oxygen Demand (COD), Biochemical Oxygen Demand (BOD) and Total Suspended Solids (TSS) concentrations) in Palm Oil Mill Effluent (POME) to legal standards with high methane yield was performed for the first time under thermophilic condition (50°C–55°C) by using response surface methodology (RSM). The experiments were conducted based on a central composite rotatable design (CCRD) with three independent operating variables, organic loading rates in anaerobic compartment (OLR ) and mixed liquor volatile suspended solids (MLVSS) concentration in anaerobic (MLVSS ) and aerobic compartments (MLVSS ). The optimum conditions for the POME treatment were determined as OLR of 15.6 g COD·L ·d , MLVSS of 43100 mg·L , and MLVSS of 18600 mg·L , where high aerobic COD, BOD and TSS removal efficiencies of 96.3%, 97.9%, and 98.5% were achieved with treated BOD of 56 mg·L and TSS of 28 mg·L meeting the discharge standard. This optimization study successfully achieved a reduction of 42% in the BOD concentrations of the final treated effluent at a 48% higher OLR as compared to the previous works. Besides, thermophilic IAAB system scores better feasibility and higher effectiveness as compared to the optimized mesophilic system. This is due to its higher ability to handle high OLR with higher overall treatment efficiencies (more than 99.6%), methane yield (0.31 L CH ·g COD ) and purity of methane (67.5%). Hence, these advantages ascertain the applicability of thermophilic IAAB in the POME treatment or even in other high-strength wastewaters treatment.

关键词: palm oil mill effluent (POME)     anaerobic     aerobic     thermophilic     biogas     optimization    

Topology-independent end-to-end learning model for improving the voltage profile in microgrids-integrated

《能源前沿(英文)》 2023年 第17卷 第2期   页码 211-227 doi: 10.1007/s11708-022-0847-3

摘要: With multiple microgrids (MGs) integrated into power distribution networks in a distributed manner, the penetration of renewable energy like photovoltaic (PV) power generation surges. However, the operation of power distribution networks is challenged by the issues of multiple power flow directions and voltage security. Accordingly, an efficient voltage control strategy is needed to ensure voltage security against ever-changing operating conditions, especially when the network topology information is absent or inaccurate. In this paper, we propose a novel data-driven voltage profile improvement model, denoted as system-wide composite adaptive network (SCAN), which depends on operational data instead of network topology details in the context of power distribution networks integrated with multiple MGs. Unlike existing studies that realize topology identification and decision-making optimization in sequence, the proposed end-to-end model determines the optimal voltage control decisions in one shot. More specifically, the proposed model consists of four modules, Pre-training Network and modified interior point methods with adversarial networks (Modified IPMAN) as core modules, and discriminator generative adversarial network (Dis-GAN) and Volt convolutional neural network (Volt-CNN) as ancillary modules. In particular, the generator in SCAN is trained by the core modules in sequence so as to form an end-to-end mode from data to decision. Numerical experiments based on IEEE 33-bus and 123-bus systems have validated the effectiveness and efficiency of the proposed method.

关键词: end-to-end learning     microgrids     voltage profile improvement     generative adversarial network    

可穿戴式传感器评估个体暴露环境

Uwe Schlink, Maximilian Ueberham

《工程(英文)》 2021年 第7卷 第3期   页码 285-289 doi: 10.1016/j.eng.2020.07.023

适用于轧钢过程的计算机控制系统

孙一康

《中国工程科学》 2000年 第2卷 第1期   页码 73-76

摘要:

轧钢自动化,特别是带钢热连轧自动化,要求计算机控制系统具有高速控制、高速通信能力。为了推动我国轧钢自动化技术的发展,在分析国外系统发展的基础上,自行设计和集成了适用于"快速"过程的分布式计算机控制系统,这一系列已在几台热连轧机上得到应用,文章对这一系统进行了介绍。

关键词: 轧钢自动化     带钢热连轧自动化     分布式计算机控制系统     系统集成    

2300轧机上支承辊轴承座强度分析

王化川,王爱玲

《中国工程科学》 2001年 第3卷 第1期   页码 83-84

摘要:

论述了在AGC改造中上支承辊轴承座的改造,利用有限单元进行强度校核,并提出最优结果。

关键词: 轧机改造     有限单元     伺服油缸    

一种端到端语音合成中的高效解码自注意力网络 Research Article

赵伟1,2,许力1,2

《信息与电子工程前沿(英文)》 2022年 第23卷 第7期   页码 1127-1138 doi: 10.1631/FITEE.2100501

摘要: 自注意力网络由于其并行结构和强大的序列建模能力,被广泛应用于语音合成(TTS)领域。然而,当使用自回归解码方法进行端到端语音合成时,由于序列长度的二次复杂性,其推理速度相对较慢。当部署设备未配备图形处理器(GPU)时,该效率问题更加严重。为解决该问题,提出一种高效解码自注意力网络(EDSA)作为替代。通过一个动态规划解码过程,有效加速TTS模型推理,使其具有线性计算复杂度。基于普通话和英文数据集的实验结果表明,所提EDSA模型在中央处理器(CPU)和GPU上的推理速度分别提高720%和50%,而性能几乎相同。因此,在GPU资源有限的情况下,该方法可使此类模型的部署更加容易。此外,所提模型在域外语言处理上可能比基线Transformer TTS性能更好。

关键词: 高效解码;端到端;自注意力网络;语音合成    

Elongation distribution between tension leveler and temper mill for pickling line 2030 in Baosteel

LIU Xiancui, SU Lanhai, LI Zhongfu, ZHANG Qingdong, FU Zhilin, HE Chun

《机械工程前沿(英文)》 2007年 第2卷 第3期   页码 297-300 doi: 10.1007/s11465-007-0052-4

摘要: Research into plate elongation distribution between the tension leveler and temper mill for pickling line 2030 at Baosteel is conducted. The study, which involved performance testing of mechanics, is designed at different elongation distributions and analyzed from many aspects. Finally, the optimal elongation of the tension leveler and temper mill is given.

关键词: elongation distribution     Baosteel     Research     different elongation     performance    

Bioleaching of copper from pre and post thermally activated low grade chalcopyrite contained ball mill

Sandeep PANDA, Nilotpala PRADHAN, Umaballav MOHAPATRA, Sandeep K. PANDA, Swagat S. RATH, Danda S. RAO, Bansi D. NAYAK, Lala B. SUKLA, Barada K. MISHRA

《环境科学与工程前沿(英文)》 2013年 第7卷 第2期   页码 281-293 doi: 10.1007/s11783-013-0484-5

摘要: Bioleaching of a low grade chalcopyrite (ball mill spillage material) was tested for copper recovery in shake flasks. The original samples (as received) were thermally activated (600°C, 30 min) to notice the change in physico-chemical and mineralogical characteristics of the host rock and subsequently its effect on copper recovery. A mixed culture of acidophilic chemolithotrophic bacterial consortium predominantly entailing strain was used for bioleaching studies and optimization of process parameters of both original and thermally activated samples. Mineralogical characterization studies indicated the presence of chalcopyrite, pyrite in the silicate matrix of the granitic rock. Field emission scanning electron microscopy coupled with Energy dispersive spectroscopy (FESEM-EDS) and X-ray Fluorescence (XRF) analysis indicated mostly SiO . With pH 2, pulp density 10% w/v, inoculum 10% v/v, temperature 30°C, 150 r·min , 49% copper could be recovered in 30 days from the finest particle size (-1+ 0.75 mm) of the original spillage sample. Under similar conditions 95% copper could be recovered from the thermally activated sample with the same size fraction in 10 days. The study revealed that thermal activation leads to volume expansion in the rock with the development of cracks, micro and macro pores on its surface, thereby enabling bacterial solution to penetrate more easily into the body, facilitating enhanced copper dissolution.

关键词: ball mill spillage     thermal activation     bioleaching     copper    

Comparison on End-of-Life strategies of WEEE in China based on LCA

Bin Lu, Xiaolong Song, Jianxin Yang, Dong Yang

《环境科学与工程前沿(英文)》 2017年 第11卷 第5期 doi: 10.1007/s11783-017-0994-7

摘要: As the Electrical and Electronic Equipment (EEE) are upgraded more frequently in China, a large quantity of Waste Electrical and Electronic Equipment (WEEE) was and will be generated. It becomes an urgent issue to develop and adopt an effective End-of-Life (EoL) strategy for EEE in order to balance the resource recovery and environmental impacts. In an EoL strategy hierarchy for EEE, reuse strategy is usually deemed to be prior to materials recovery and other strategies. But in practice, the advantages and disadvantages of different strategies are always context-dependent. Therefore, main EoL strategies for EEE in China need to be evaluated in environment and resources aspects from the life cycle perspective. In this study, the obsolete refrigerator and Power Supply Unit (PSU) of desktop PC are both taken as the target products. Life Cycle Assessment (LCA) is applied to assess the environmental impacts of different EoL scenarios in China: Unit Reuse Scenario (URS), Component Reuse Scenario (CRS) and Materials Recovery Scenario (MRS). The LCA results show that the EoL strategies hierarchy is reasonable for the part of computer, but not necessarily suitable for obsolete refrigerators. When the policy makers promote or demote one EoL strategy especially reuse, it is necessary to take subsequent impacts into consideration.

关键词: End-of-Life     Waste electrical and electronic equipment     Life cycle assessment     Reuse    

Development and application of high-end aerospace MEMS

Weizheng YUAN

《机械工程前沿(英文)》 2017年 第12卷 第4期   页码 567-573 doi: 10.1007/s11465-017-0424-3

摘要:

This paper introduces the design and manufacturing technology of aerospace microelectromechanical systems (MEMS) characterized by high performance, multi-variety, and small batch. Moreover, several kinds of special MEMS devices with high precision, high reliability, and environmental adaptability, as well as their typical applications in the fields of aeronautics and aerospace, are presented.

关键词: MEMS     design and manufacture technology     aeronautic and aerospace    

End-to-end delay analysis for networked systems

Jie SHEN,Wen-bo HE,Xue LIU,Zhi-bo WANG,Zhi WANG,Jian-guo YAO

《信息与电子工程前沿(英文)》 2015年 第16卷 第9期   页码 732-743 doi: 10.1631/FITEE.1400414

摘要: End-to-end delay measurement has been an essential element in the deployment of real-time services in networked systems. Traditional methods of delay measurement based on time domain analysis, however, are not efficient as the network scale and the complexity increase. We propose a novel theoretical framework to analyze the end-to-end delay distributions of networked systems from the frequency domain. We use a signal flow graph to model the delay distribution of a networked system and prove that the end-to-end delay distribution is indeed the inverse Laplace transform of the transfer function of the signal flow graph. Two efficient methods, Cramer’s rule-based method and the Mason gain rule-based method, are adopted to obtain the transfer function. By analyzing the time responses of the transfer function, we obtain the end-to-end delay distribution. Based on our framework, we propose an efficient method using the dominant poles of the transfer function to work out the bottleneck links of the network. Moreover, we use the framework to study the network protocol performance. Theoretical analysis and extensive evaluations show the effectiveness of the proposed approach.

关键词: Networked system     End-to-end     Delay distribution    

Experimental study on pile-end post-grouting piles for super-large bridge pile foundations

Weiming GONG, Guoliang DAI, Haowen ZHANG

《结构与土木工程前沿(英文)》 2009年 第3卷 第2期   页码 228-233 doi: 10.1007/s11709-009-0019-0

摘要: The application of pile-end post-grouting piles for super-large bridge pile foundations in some important projects was introduced in this paper. There are totally 21 test piles. The maximum pile diameter varies from 2.5 m to 3 m, and the maximum length is 125 m; the bearing capacity of the post-grouting piles is over ten thousands tons. Based on the test results, the bearing capacity, displacement, and bearing characteristic before and after grouting were analyzed. The results show that the bearing capacity of the piles are increased in different degrees after grouting although the technical parameters, including the patterns of grouting pipes, pressure, dosages of cement, duration of grouting lasting time, are different. However, the obtained values are very discrete. In addition, the calculation formula for the post-grouting piles under specified grouting condition was deduced based on the statistics analysis results of 57 test piles. The research results have been applied in the design of bridge foundation.

关键词: self-balanced testing technique     pile-end post-grouting     bearing capacity     grouting technology    

面向高端装备制造业的高端制造装备需求趋势分析

张俊,卢秉恒

《中国工程科学》 2017年 第19卷 第3期   页码 136-141 doi: 10.15302/J-SSCAE-2017.03.019

摘要:

高端制造装备是高端装备制造业快速发展的基础,本文针对航空装备、航天装备、轨道交通装备、海洋工程装备、智能制造装备等高端装备制造业的“十三五”发展趋势,分析了各领域对高端机床和高端基础制造装备提出的新需求和未来的发展重点,并结合我国制造装备行业的现状,提出了几点建议,以促进我国高端装备制造业的良性发展。

关键词: 高端装备制造业     高端制造装备     机床     基础制造装备    

标题 作者 时间 类型 操作

A novel approach to minimizing material loss for computer numerical control flank-regrinding of wornend mills

期刊论文

Adsorption of phosphate on magnetite-enriched particles (MEP) separated from the mill scale

Muhammad Kashif Shahid, Yunjung Kim, Young-Gyun Choi

期刊论文

Optimization of thermophilic anaerobic-aerobic treatment system for Palm Oil Mill Effluent (POME)

Yijing CHAN,Meifong CHONG,Chunglim LAW

期刊论文

Topology-independent end-to-end learning model for improving the voltage profile in microgrids-integrated

期刊论文

可穿戴式传感器评估个体暴露环境

Uwe Schlink, Maximilian Ueberham

期刊论文

适用于轧钢过程的计算机控制系统

孙一康

期刊论文

2300轧机上支承辊轴承座强度分析

王化川,王爱玲

期刊论文

一种端到端语音合成中的高效解码自注意力网络

赵伟1,2,许力1,2

期刊论文

Elongation distribution between tension leveler and temper mill for pickling line 2030 in Baosteel

LIU Xiancui, SU Lanhai, LI Zhongfu, ZHANG Qingdong, FU Zhilin, HE Chun

期刊论文

Bioleaching of copper from pre and post thermally activated low grade chalcopyrite contained ball mill

Sandeep PANDA, Nilotpala PRADHAN, Umaballav MOHAPATRA, Sandeep K. PANDA, Swagat S. RATH, Danda S. RAO, Bansi D. NAYAK, Lala B. SUKLA, Barada K. MISHRA

期刊论文

Comparison on End-of-Life strategies of WEEE in China based on LCA

Bin Lu, Xiaolong Song, Jianxin Yang, Dong Yang

期刊论文

Development and application of high-end aerospace MEMS

Weizheng YUAN

期刊论文

End-to-end delay analysis for networked systems

Jie SHEN,Wen-bo HE,Xue LIU,Zhi-bo WANG,Zhi WANG,Jian-guo YAO

期刊论文

Experimental study on pile-end post-grouting piles for super-large bridge pile foundations

Weiming GONG, Guoliang DAI, Haowen ZHANG

期刊论文

面向高端装备制造业的高端制造装备需求趋势分析

张俊,卢秉恒

期刊论文